Xwind Technologies offers Round Expanding Adjustable mandrels / formers that will collapse for easy coil removal. In addition to our standard design, we can customize design and manufacture to suits your application/needs at no additional cost.
Our Expandable Mandrels come with many expansion ranges for great flexibility. Medium duty - for smaller coils & heavy-duty high torque - for large coils. Our high-quality industrial mandrels assure many years of production use. Custom configurations, mounting plates, leaf shapes, and various drive styles (single or both ends - manual or powered).
With boost of high-quality, accuracy and precision in our Transformer Winding Mandrels. The accuracy maintained in our Transformer Winding Mandrels, which do not exceed a variation, not more that ±1 mm/mtr across the diameter of the entire working length. Our unique mandrel product design not only eliminates coil damages, but also eliminates the polygonal effect on coils.
Features:
Heavy-duty structure: Engineered to withstand high-torque operations, ensuring stability and durability during rigorous winding cycles.
Smooth collapsing mechanism: The collapsing operation by operating a single nut facilitates effortless and rapid removal of wound coils, preventing damage and improving production efficiency.
Precision alignment: Tight tolerance of +- 1 mm/mtr, and eccentricity of 0.5 mm/m, guarantees accurate wire placement and consistent coil geometry, crucial for electrical performance.
Custom diameters available: All our collapsible formers can be manufactured to specific dimensions to accommodate a wide range of coil requirements. Ensure clients can use the formers on all their existing machines.
Top covering material: Formers come with different Covering Materials Like Parma wood and HDPE nylon strips, as per the client’s choice.
Diameter size range:
We manufacturer Collapsible Formers from range of diameter 225-300 mm, 250-350mm, 300-400 mm, 350-450mm, 400-500mm, 450-575mm, 575-700mm, 700-825mm, 825-950mm
Winding length range:
Formers come in different customized winding length ranges from 600mm, 700mm, 1000 mm, 1200mm, 1500mm, 1800mm, 2000mm etc.
Our formers widely used for both low voltage (LV) and high voltage (HV) coils in distribution and power transformers.